From remote control to process intelligence
A digital twin platform that doesn't just monitor your equipment — it understands your process
Separators, pumps, mixers — sold with local controls or basic HMI. No cloud, no app, no data after install.
Some manufacturers offer start/stop and status alerts via app. Useful, but the app doesn't understand the process.
Tractors have AI. Irrigation has smart scheduling. Stationary processing equipment? Nobody does this yet.
The gap: Large OEMs invest in AI for field equipment (tractors, combines, pivots). But stationary processing — the equipment that runs 24/7 on the farm — is still operated blind.
Existing solutions let you toggle motors on and off. But they don't know that a full liquid tank means the separator — and the pump feeding it — should stop.
Without process understanding, every anomaly becomes a technician visit — even when remote diagnosis would suffice.
After installation, there's no ongoing relationship. No data to identify upsell opportunities. No reason for the farmer to stay loyal.
Monitor every customer installation from one view. See which farms have issues, which are healthy.
See exactly what the farmer sees. Diagnose issues before dispatching a technician. Cut truck rolls by 40%+.
The system understands dependencies — liquid tank full automatically stops separator, pump, and mixer in cascade. Not just logging.
Technicians verify installations remotely via the digital twin. Faster handoff, fewer callbacks.
FarmControl keeps farmers engaged long after installation. A connected customer is a loyal customer.
"This separator runs at 95% capacity — time for the next model." Usage data drives targeted sales.
PWA — no app store, no updates. Tap the icon, see your farm. Works on any phone.
Tank levels, pump status, power draw — all live. Circular gauges and sparkline trends at a glance.
Start the entire separation sequence with one button. Watch Mixer → Pump → Separator light up in order.
"Raw tank at 8% — refill soon." Toasts pop up in real-time. Tap the bell for full history.
"Separator efficiency 87% — service in ~3 weeks." Energy cost estimates. Tank fill projections.
"Why did my separator stop?" — ask your farm in plain language and get answers. No manuals, no phone calls.
A real-time virtual mirror of the physical system — not just for demos, but for the entire device lifecycle.
Pair devices → verify in twin → handoff to farmer
Tank levels, power draw, device states — all synced
Remote team sees exactly what's happening on-site
Test "what if separator fails at 90%?" without risk
Operators learn on the twin before touching real hardware
Validate updates on the twin before fleet rollout
"Sepp, your separator efficiency dropped to 87%. At this rate, you'll need service in about 3 weeks. Meanwhile, Bauer's fleet dashboard flags the same trend — they can proactively offer service before it fails."
•Farmer PWA with live device monitoring & process control
•Process intelligence — cascade shutdown, devices react to each other
•Alert system (toasts + notification bell + history)
•Digital twin emulator with fault injection
•3-phase power monitoring + system health score
•Admin dashboard with device actions & live event log
•AI chat assistant — farmers ask questions in plain language
•Fleet-level dashboard for Bauer service team
•Push notifications (SMS / email / mobile)
•Technician commissioning workflow
•ML anomaly detection from power signatures
•Bauer ERP/CRM integration
•Third-party sensor support
Questions? Let's discuss how FarmControl fits into the Bauer ecosystem.